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StinkBug
Roll Me Over

Reged: 07/24/00
Posts: 2984
Loc: Under my truck.

Re: Building the next StinkBug........Super Trooper
12/26/05 02:35 AM

I know most people spend Christmas at home with family (those that celibrate it anyways) but instead I spent it in the shop. My uncle and I decided to tear into my new (to me) Dana 300 T-case and install the new JB Conversions Clocking Ring and LoMax 4:1 Gears. The T-case is actually far from new and had been living in a friends back yard for a few years so the first step was to hit it with the pressure washer.

Heres a shot once it was somewhat cleaned up.

Next the instructions say to pull the output yokes and the inspection cover. The old oil was....um....kinda nasty, though showed no signs of abnormal wear so at least that's good.

Next you're supposed to push out the shaft supporting the idler gear and remove it, just beware all these needle bearings WILL fall out so be sure to catch em. The stock idler is sitting at the top of the picture.

Next you remove the input retainer, input shaft and gear. Normally you would simply change out the gear on this shaft, but since I'm using the JB Conversions Clocking Ring and ultra short D300-700R4 adapter kit the entire retainer, input shaft and gear are all replaced. The only thing that gets re-used is the bearing.

Next you move to the rear of the case, remove the rear ouput housing and input retaining plate.

After that you have to press the output shafts out of the gears and remove the rest of the pieces. Now the case is entirely empty and you have a ton of parts scattered all over the place. In the lower right you can also see the clocking ring already assembled with the new input shaft and LoMax gear.

Here are all the parts I'll be getting rid of. The LoMax gearset replaces every gear inside the t-case with MUCH beefier ones, that also just happen to have a much lower gear ratio.

Here's a pic of my uncle installing the new shift rail into the front output housing (also the shifter mount).

While he was doing that I started cleaning the case and scrubbed it down with a wire wheel and a 4" grinder. Came out pretty nice.

Still needed a little paint though...

C'mon, did you really think I was gonna paint it some "normal" color? Thats where we left off for the night, I'll probably finish it up tomorrow.

Dallas

Edited by StinkBug (12/26/05 02:38 AM)

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Subject	Posted by	Posted on
Building the next StinkBug........Super Trooper	StinkBug	08/16/05 09:23 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/03/06 04:45 PM
Re: Building the next StinkBug........Super Trooper	Triathlete	04/03/06 05:59 PM
Re: Building the next StinkBug........Super Trooper	lttlbddy	04/03/06 06:07 PM
Re: Building the next StinkBug........Super Trooper	Triathlete	04/03/06 09:47 PM
Re: Building the next StinkBug........Super Trooper	pplotz	04/03/06 10:04 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/04/06 03:54 AM
Re: Building the next StinkBug........Super Trooper	pplotz	04/07/06 05:59 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/07/06 07:12 AM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	04/07/06 03:18 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/07/06 06:35 PM
Re: Building the next StinkBug........Super Trooper	TrooperJ	04/09/06 10:40 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/10/06 05:08 AM
Re: Building the next StinkBug........Super Trooper	lttlbddy	04/10/06 11:46 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/17/06 05:28 PM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	04/17/06 05:34 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/27/06 11:19 PM
Re: Building the next StinkBug........Super Trooper	pplotz	04/28/06 10:24 AM
Re: Building the next StinkBug........Super Trooper	Zubicon	04/28/06 12:51 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/02/06 02:28 AM
Re: Building the next StinkBug........Super Trooper	lttlbddy	05/02/06 10:22 AM
Re: Building the next StinkBug........Super Trooper	langforg	05/02/06 10:29 AM
Re: Building the next StinkBug........Super Trooper	lttlbddy	05/02/06 11:22 AM
Re: Building the next StinkBug........Super Trooper	barak	05/02/06 02:47 PM
Re: Building the next StinkBug........Super Trooper	Smiley	05/02/06 03:02 PM
Re: Building the next StinkBug........Super Trooper	lttlbddy	05/02/06 04:46 PM
Re: Building the next StinkBug........Super Trooper	Smiley	05/03/06 01:57 AM
Re: Building the next StinkBug........Super Trooper	TrooperJ	05/02/06 05:29 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/03/06 01:54 AM
Re: Building the next StinkBug........Super Trooper	BigSwede	05/03/06 11:49 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/03/06 01:26 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/03/06 08:02 PM
Re: Building the next StinkBug........Super Trooper	Triathlete	05/04/06 01:52 AM
Re: Building the next StinkBug........Super Trooper	Rezkid	05/04/06 03:07 AM
Re: Building the next StinkBug........Super Trooper	islandracer	05/04/06 09:27 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/04/06 03:03 PM
Re: Building the next StinkBug........Super Trooper	Anonymous	05/04/06 05:39 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/05/06 08:26 PM
Re: Building the next StinkBug........Super Trooper	pplotz	05/07/06 11:09 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/11/06 04:06 AM
Re: Building the next StinkBug........Super Trooper	paulevans76	05/11/06 03:06 PM
Re: Building the next StinkBug........Super Trooper	barak	05/11/06 03:34 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/11/06 03:40 PM
Re: Building the next StinkBug........Super Trooper	paulevans76	05/11/06 04:17 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	05/12/06 03:29 AM
Re: Building the next StinkBug........Super Trooper	kobyhud	05/13/06 01:00 AM
Re: Building the next StinkBug........Super Trooper	Anonymous	06/15/06 12:58 AM
Re: Building the next StinkBug........Super Trooper	TrooperJ	05/04/06 04:23 PM
Re: Building the next StinkBug........Super Trooper	bob large	05/03/06 11:47 AM
Re: Building the next StinkBug........Super Trooper	Locomigo	05/02/06 05:12 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	04/07/06 06:33 PM
Re: Building the next StinkBug........Super Trooper	BobDole	04/04/06 07:11 PM
Re: Building the next StinkBug........Super Trooper	88bronzetrooper	04/04/06 07:16 PM
Re: Building the next StinkBug........Super Trooper	paulevans76	04/04/06 08:56 PM
Re: Building the next StinkBug........Super Trooper	dvtrooper	04/04/06 01:55 PM
Re: Building the next StinkBug........Super Trooper	Rezkid	04/04/06 03:01 PM
Re: Building the next StinkBug........Super Trooper	Starchild	04/04/06 04:51 PM
Re: Building the next StinkBug........Super Trooper	Smiley	04/04/06 07:28 AM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	04/04/06 07:47 AM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	04/03/06 04:49 PM
Re: Building the next StinkBug........Super Trooper	CPOM	03/16/06 10:25 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/18/06 03:48 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/28/06 03:22 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/29/06 05:15 AM
Re: Building the next StinkBug........Super Trooper	matthew	03/29/06 10:08 AM
Re: Building the next StinkBug........Super Trooper	lttlbddy	03/29/06 12:19 PM
Re: Building the next StinkBug........Super Trooper	matthew	03/29/06 01:38 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/29/06 02:42 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/30/06 05:27 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/31/06 03:33 AM
Re: Building the next StinkBug........Super Trooper	Triathlete	03/31/06 12:15 PM
Re: Building the next StinkBug........Super Trooper	Bansil	04/04/06 06:15 PM
Re: Building the next StinkBug........Super Trooper	FSJ1978	04/04/06 06:51 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/26/06 02:50 AM
Re: Building the next StinkBug........Super Trooper	94rodeo	03/26/06 04:06 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/28/06 12:37 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/24/06 03:37 PM
Re: Building the next StinkBug........Super Trooper	lttlbddy	03/24/06 04:59 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/24/06 06:42 PM
Re: Building the next StinkBug........Super Trooper	maxwell417	03/25/06 01:36 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/25/06 02:25 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/21/06 03:20 AM
Re: Building the next StinkBug........Super Trooper	Sammy	03/23/06 01:27 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/23/06 02:04 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/22/06 10:15 PM
Re: Building the next StinkBug........Super Trooper	FSJ1978	03/18/06 12:56 PM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	03/18/06 01:38 PM
Re: Building the next StinkBug........Super Trooper	Rezkid	03/18/06 07:13 PM
Re: Building the next StinkBug........Super Trooper	Starchild	03/18/06 09:00 AM
Re: Building the next StinkBug........Super Trooper	Bansil	12/26/05 07:24 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	01/10/06 09:07 PM
Re: Building the next StinkBug........Super Trooper	AIR AMIGO	01/11/06 02:34 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/14/06 02:35 AM
Re: Building the next StinkBug........Super Trooper	RobG	02/14/06 12:58 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/14/06 05:08 PM
Re: Building the next StinkBug........Super Trooper	Triathlete	08/22/05 01:48 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/22/05 02:09 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/23/05 03:23 AM
Re: Building the next StinkBug........Super Trooper	Anonymous	12/14/05 12:49 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/15/06 04:51 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/16/06 02:59 AM
Re: Building the next StinkBug........Super Trooper	Jeff Mason	02/17/06 01:36 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/17/06 03:08 AM
Re: Building the next StinkBug........Super Trooper	RobG	02/17/06 08:35 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/20/06 04:14 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/16/06 01:44 AM
Re: Building the next StinkBug........Super Trooper	paulevans76	02/20/06 12:41 PM
Re: Building the next StinkBug........Super Trooper	Rotozuk	02/20/06 03:45 PM
Re: Building the next StinkBug........Super Trooper	mlclark	02/20/06 04:25 PM
Re: Building the next StinkBug........Super Trooper	randii	02/20/06 08:33 PM
Re: Building the next StinkBug........Super Trooper	mlclark	02/21/06 12:39 AM
Re: Building the next StinkBug........Super Trooper	pplotz	03/06/06 04:31 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/08/06 06:51 PM
Re: Building the next StinkBug........Super Trooper	BigSwede	03/09/06 09:34 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/10/06 03:54 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/11/06 02:40 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/14/06 05:45 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/15/06 04:19 AM
Re: Building the next StinkBug........Super Trooper	houlster	03/15/06 11:27 AM
Re: Building the next StinkBug........Super Trooper	paulevans76	03/15/06 12:44 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/15/06 03:08 PM
Re: Building the next StinkBug........Super Trooper	CPOM	03/15/06 10:34 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	02/21/06 03:01 AM
Re: Building the next StinkBug........Super Trooper	randii	02/21/06 05:51 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/01/06 04:31 AM
Re: Building the next StinkBug........Super Trooper	mlclark	03/01/06 10:27 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	03/01/06 03:07 PM
Re: Building the next StinkBug........Super Trooper	randii	02/16/06 06:38 PM
Re: Building the next StinkBug........Super Trooper	bob large	12/16/05 04:49 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	12/26/05 02:35 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	12/26/05 03:01 AM
Re: Building the next StinkBug........Super Trooper	barak	08/23/05 06:39 AM
Re: Building the next StinkBug........Super Trooper	CPOM	08/23/05 10:44 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/23/05 03:21 PM
Re: Building the next StinkBug........Super Trooper	TrooperJ	08/23/05 04:24 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/24/05 12:50 AM
Re: Building the next StinkBug........Super Trooper	RobG	08/24/05 08:42 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/24/05 03:08 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/25/05 02:10 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/29/05 11:24 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	12/14/05 12:30 PM
Re: Building the next StinkBug........Super Trooper	paulevans76	08/17/05 09:48 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/17/05 03:33 PM
Re: Building the next StinkBug........Super Trooper	Mr. Mojo	08/20/05 05:03 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/20/05 01:22 PM
Re: Building the next StinkBug........Super Trooper	Jessica	08/22/05 01:46 PM
Re: Building the next StinkBug........Super Trooper	Mr. Mojo	08/20/05 02:05 PM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	08/17/05 04:55 PM
Re: Building the next StinkBug........Super Trooper	Anonymous	08/17/05 05:01 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/17/05 06:55 PM
Re: Building the next StinkBug........Super Trooper	onebadtrooper	08/17/05 09:31 PM
Re: Building the next StinkBug........Super Trooper	lttlbddy	08/17/05 11:13 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/18/05 01:50 PM
Re: Building the next StinkBug........Super Trooper	dvtrooper	08/18/05 01:56 PM
Re: Building the next StinkBug........Super Trooper	Rotozuk	08/19/05 07:27 PM
Re: Building the next StinkBug........Super Trooper	randii	08/21/05 07:34 PM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/20/05 02:54 AM
Re: Building the next StinkBug........Super Trooper	randii	08/17/05 01:54 AM
Re: Building the next StinkBug........Super Trooper	StinkBug	08/17/05 04:50 AM
Re: Building the next StinkBug........Super Trooper	randii	08/17/05 04:30 PM
Re: Building the next StinkBug........Super Trooper	RobG	08/17/05 08:41 AM
Re: Building the next StinkBug........Super Trooper	Locomigo	08/17/05 09:34 AM

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