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off-roaderModerator
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Reged: 01/16/00
Posts: 15490
Loc: Bay Area, CA
Re: Gen 2 Transfer Case 3.15:1 Gear Swap
      06/11/12 01:06 AM

Finished installing the gears into the transfer case.

First step, installing the c-clips back onto the gear. Used a big set of channel locks to do them. Went on very easy!


One key thing for those putting in new gears is these 2 must go in at the same time/simultaneously and they'll go in super easy. Don't, and they won't go in. Carlos and I were scratching our heads trying to figure this one out at first. A quick call to Toasty and we confirmed our suspicions.


Also in the picture below is the one outer gear comes with some teeth on the outer section missing/cut off. Its intentional or you wont be able to get the cover it's attached to onto the transfer case because it won't clear the gear.


In the pic below you'll notice the flat spots are properly aligned (11:00 & 5:00 o'clock position)...


...so you can clear the other gear and close the case.


Up next... swapping the transfer case into the rig.

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Entire topic
Subject Posted by Posted on
* Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator 05/08/12 03:44 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/10/12 11:47 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/11/12 12:34 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Ian Sharpe   05/11/12 12:45 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/11/12 12:55 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/11/12 07:59 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/11/12 09:36 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Ian Sharpe   05/11/12 11:54 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/11/12 12:11 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/11/12 12:00 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Ian Sharpe   05/11/12 12:20 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap cap510   05/11/12 12:31 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Mister Bishi   05/11/12 09:52 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/11/12 11:54 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/13/12 10:50 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap cap510   05/14/12 01:08 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap spencevans   05/14/12 12:08 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/14/12 12:34 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap spencevans   05/14/12 02:21 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   05/14/12 02:28 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap 4xmonty   05/14/12 10:44 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Angelo   05/14/12 11:07 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   06/11/12 01:06 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap Grasscat   06/11/12 10:47 AM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap TOASTY   06/11/12 12:43 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap off-roaderModerator   06/11/12 12:54 PM
. * * Re: Gen 2 Transfer Case 3.15:1 Gear Swap rxinhed   05/11/12 11:21 PM

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