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Pele
Getting the Wheeling Fever


Reged: 11/16/06
Posts: 26
Loc: Virginia, USA
2wd to 4wd Conversion?
      #1023379 - 07/20/07 07:13 AM

Wondering at the possibility of this conversion.

My main reasoning is that I have the 2wd (1993 extended cab) already... And it's in great shape...

Most of the 4wd's I've seen for sale around here look trashed.

What differences are there to the bodywork and frame of a 2wd versus a 4wd truck?


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OOP'S
Roll Me Over


Reged: 04/14/00
Posts: 4230
Loc: Roseville, CA, Gateway to the ...
Re: 2wd to 4wd Conversion? [Re: Pele]
      #1023414 - 07/20/07 09:48 AM

The 2WD frame is actually better; the front of the frame is arched higher in the front then the 4WD drive frame. This allows more room for the solid front axle. As far as the body, mostly just cosmetic differences in the wheel well areas.

--------------------
David Fritzsche
1990 Ex-Cab V-6,5-speed, with a few mods
04.5 CTD Dodge 2500 Ram--Tow Rig
Roseville, CA

"Serenity through Sobriety"


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Pele
Getting the Wheeling Fever


Reged: 11/16/06
Posts: 26
Loc: Virginia, USA
Re: 2wd to 4wd Conversion? [Re: OOP'S]
      #1023482 - 07/20/07 01:36 PM

Really? Interesting! I'd be putting in my own mounts anyhow, as I definitely can't find any 85 and earlier trucks around here.

How about the steering gearbox. Someone once told me the steering is different.


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OOP'S
Roll Me Over


Reged: 04/14/00
Posts: 4230
Loc: Roseville, CA, Gateway to the ...
Re: 2wd to 4wd Conversion? [Re: Pele]
      #1023494 - 07/20/07 02:05 PM

Quote:

How about the steering gearbox. Someone once told me the steering is different.


Never really looked at one, I have been told the selector shaft is smaller which would mean weaker but I do not know.

--------------------
David Fritzsche
1990 Ex-Cab V-6,5-speed, with a few mods
04.5 CTD Dodge 2500 Ram--Tow Rig
Roseville, CA

"Serenity through Sobriety"


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Snowtoy
Roll Me Over


Reged: 04/10/02
Posts: 3546
Loc: Grass Valley, CA
Re: 2wd to 4wd Conversion? [Re: Pele]
      #1023605 - 07/20/07 11:32 PM

Quote:

How about the steering gearbox. Someone once told me the steering is different.



Since the 4x's gearing box is designed to turn larger tires under a load, I would imagine that it is bigger. A call to your local dealership's service/parts department should get you the info you need. It isn't that big of a deal if you have to find one, they run about $150. Considering the amount of money you will be spending to do the conversion another $150 or so isn't that much. However you could reduce a lot of extra costs by finding a rolled 4x4, you can usually find them for around $500. Buying items seperately for the conversion will cost a bit more since you have to replace everything from the engine back including the rear axle(unless you want to have to have 2 spares, one 6lug, one 5lug).

As OOP's mentioned the 2wd frames are nicer for doing an SAS on, you can sqeeze a lot more tire under it w/o having to lift it a lot.
On this '92 we were able to fit 37 Krawlers with only running rear Toyota springs upfront. The axle was moved 2" forward for better clearance.

--------------------
More than tread lightly. Leave it like you were never there, nor anyone else.
'90 X-cab 4.88's 33 BFG AT's, rr ARB, Headers, Ignition upgrade, cold air induction.
'91 X-cab 5.29's 315's BFG MT's, rr ARB, custom bumper and flatbed


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bkg
Roll Me Over


Reged: 02/15/01
Posts: 3935
Loc: Minnesota
Re: 2wd to 4wd Conversion? [Re: Snowtoy]
      #1023680 - 07/21/07 12:28 PM

Everyone is assuming the conversion that the OP is interested in is an SAS... is that true? Converting to an IFS 4x4 isn't really possible, unlike the PreRunner Tacomas...

And the 4x steering box has a larger sector shaft and many 2wd boxes attach only with 2 bolts.

--------------------
Brian K. Gallus
I have nothing important to say.


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Rauch_Off_Road
Forum Moderator


Reged: 08/29/03
Posts: 2311
Loc: Manitoba, Canada
Re: 2wd to 4wd Conversion? [Re: bkg]
      #1023737 - 07/21/07 07:11 PM

Wow I like that bumper! Did the 2wd rears get used up front or were they 4wd ones? Makes me wanna find a 2wd with blown engine lol.

--------------------
(aka suprathepeg, aka Sean)
89 v6 SWB truck "BLACK BEAUTY" EB valves, P&P head 30 over.
95 FZJ80. Lifted. locked and rollin on 33s (my dream machine)


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Elbow_Greese
Body Damage is Cool


Reged: 01/27/03
Posts: 1339
Loc: Three Oaks, MI
Re: 2wd to 4wd Conversion? [Re: Rauch_Off_Road]
      #1023744 - 07/21/07 08:08 PM

I have one!
It is true, I have 33's on my truck, SASed, and it looks good.
Could do 35's, but don't need to.
For the steering, get an IFS (4wd) steering box and do crossover steering.
the arch on the 2wd trucks is similar to the factory solid axle trucks, so you can get more stuff under there and still have clearance.
I still use my 2wd oil pan, and I have not had issues.
I think the front springs are a 3" lift for an '83 truck (got my axles from an 83).
The other thing you'll need is a tranny with a t-case on it, replacement rear axle to get the 8" ring gear and 6 lug pattern, and driveshafts.
Basically, everything under the frame gets replaced.
Not a bad time to go through and do rust prevention things.
Let me know if you want pics, I'll be happy to post them.
There are a few on my website .
Enjoy!

Todd

--------------------
1986 Toyota Pickup extracab longbed "Woody edition", No longer 2wd!
SAS - 33's, 5.29's, lockright rear
SR5 guage cluster - glowing red.

94 2wd v6 - my "DD"
04 Outback Wagon- wife's/family car


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Snowtoy
Roll Me Over


Reged: 04/10/02
Posts: 3546
Loc: Grass Valley, CA
Re: 2wd to 4wd Conversion? [Re: Rauch_Off_Road]
      #1023771 - 07/22/07 01:09 AM

Quote:

Did the 2wd rears get used up front or were they 4wd ones.




The rear springs were from a standard cab Toyota 4wd springs.

Even with 37's on it it was easy to get in and out of on/off the trail, you never had to climb up in it like you have to in so many SAS'd rigs. Granted the 37's still rubed a little, but not enought to cause any problems. It was a nice stable trail rig, unfortunately it was a little tight for my buddy at 6'5", and then very little storage for winter wheeling. He planned to sweap everything over to a '92 X-cab with a bad V-6, but then traded another friend of ours or his '96 SA'd Runner. The '96 doesn't feel/look anywhere near as stable as the '92 was, but it is still a very capable rig. Riding in it certainly isn't for the faint of heart. or the sober .

If you can find a 2wd cheap, and a rolled 4wd building a 2wd is a good way to go. I usuallly see 2wd's going for as little as $200, sometimes free w/o an engine/tranny.

--------------------
More than tread lightly. Leave it like you were never there, nor anyone else.
'90 X-cab 4.88's 33 BFG AT's, rr ARB, Headers, Ignition upgrade, cold air induction.
'91 X-cab 5.29's 315's BFG MT's, rr ARB, custom bumper and flatbed


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