RobG
(Roll Me Over)
07/28/03 11:54 AM
What makes a daily driveable SAS?

in reponse to a PM I got, i thought i'd bring this out in the open to discuss so others could benefit...

Quote:

Thanks for the info but I have read in some of your posts that you were having problems with your Rodeo as a daily driver, can you explain so I know what to look for or maybe fix when do I do these jobs




First, i'm gonna be talking about a leaf setup as i think things need to be kept as simple as possible to accomplish this and many first time SAS'ers aren't ready to tackle links.

Second, i think making a streetable SAS is all about taming the lift, so most of my suggestions are going to reflect that. So here are my thoughts...

- Shackles up front. Me and Matt have talked about this some, and placing the shackles up front seem to allievate lots of problems, not only in rubbing and firewall clearance, but in less lift and moving the axle furthur forward.

- Move it forward! again, can't stress this enough. Moving the axle placement forward (6"+ from stock location) will allow the rear of the spring to come furthur up the bend of the frame and closer to level with the front of the spring (less lift). This will also help with steering, driveshaft length, and tire clearance.

- Spring Under (SUA). The stock configuration of Waggys and many other vehicles. In addition to 5-6" less lift, you can use stock steering parts (no need for high/crossover steer), and even get away with stock spring perch locations/stock caster. But must watch oil pan clearance on compression.

- Steering... somewhat of a person opinion, but favor TRE's over SRE's for long term, mantainence free, street applications.

- 35" Tires. Its important to have a target tire size in mind when starting your SAS. If you go really minimalist, you may be able to work 33's, but i wouldn't go more than 35's if you want to keep an SAS will really good street mannors.

Discussion open... challenge what i said or add to it. What characteristics favor a streetable SAS???

-Rob


RobG
(Roll Me Over)
07/28/03 12:03 PM
Re: What makes a daily driveable SAS?

and to answer the original question directly, the problems i've had with my SAS are all derived from the amount of lift. Mainly bad driveline angles which caused tremdeous vibrations at prolonged highway speeds which ate up two shafts and a bunch of transfer case internels.

I have daily driven my SAS for about a year and a half now, just recently retiring it.

-Rob


matthew
(Body Damage is Cool)
07/28/03 12:44 PM
Re: What makes a daily driveable SAS?

here's a truck i spec'ed together early this year......this is an SAS daily driver and illustrates all of what Rob just said. this is spring over in the rear (minus a leaf) with SUA up front (waggy D44) and very mild lift with Rancho waggy 2" lift 44044 springs up front on 35's w/ 5.38's and otherwise stock drive train.













this is a good looking rig,,,,on the milder side of SAS with basically the same lift as many of the 3" susp, 3" body IFS setups.

of course there are variations on what you see here...but i think it is a good illustration of what Rob is suggesting.

(Hope Don V. doesn't mind me sharing his pics )


MichaelW
(Isuzu Moderator Emeritus)
07/28/03 01:16 PM
Re: What makes a daily driveable SAS?

Quote:

What makes a daily drivable SAS'd vehicle


I've found that testosterone and lack of anyone else on the road to be a benefit. :p

Actually I drove mine quite a bit as a daily driver before I had some issues and I don't think the lift was tame at all.


Anonymous
(Unregistered)
07/28/03 01:38 PM
Re: What makes a daily driveable SAS?

well I currently have a 3+3 lift, I can 33's fine now but dont want to spend it on them if I am going to do the SAS and SOA/SUA combo, im no mechanic or expert but a couple of my firends who would help me have built mud racers and they know exactly what I am talking about as we have discussed it in lenght already. I am sure when I start I will be in touch with Matt and Rob for their knowledge and guidance.....again thanks for the info

rodeo_chris
(Body Damage is Cool)
07/28/03 01:52 PM
Re: What makes a daily driveable SAS?

That sounds like my future plans. Shackles in front and SUA with a SOA in the rear. I'm guessing 3yrs(2 of school, 1 to get a job and a second vehicle) from now I'll be ready to tackle it.

That trooper turned out really well. Managable lift, but still able to do some fender trimming for larger tires. I'd also like to say that I was really impressed with the way Sweater's SAS turned out.



His rodeo isn't much taller than mine is with IFS, which is the best of both worlds.

I'd also like to say that with the stock engine/tranny/tcase, 35-36" tires is probably the max size you'd be able to get away with. Not because of strength, but due to the fact that our trucks come with such low gears from the factory that when you put larger tires on and start swapping gears in the axles, you can only go so low before you run out of gearing options and run into small pinion contact area strength issues.

-chris


RobG
(Roll Me Over)
07/28/03 02:06 PM
Re: What makes a daily driveable SAS?

Quote:

I'd also like to say that I was really impressed with the way Sweater's SAS turned out.




Yes, his is a really good example i forgot to mention. Hats off to Sweater.

Quote:

I'd also like to say that with the stock engine/tranny/tcase,




Very important when working with the stock driveline to consider front driveshaft length. Anything SOA and higher in the front, you'll be garenteed to have issues here (no matter how forward you move the axle). The stock isuzu driveline is short and lots of lift just makes it worse. Only through my dual tcase problem did i finally solve this for myself.

Quote:

35-36" tires is probably the max size you'd be able to get away with.




Well, 5.38 gearing is possible in the D44, but as chris mentioned that would make for a relatively weak pinion, but nonetheless should be good for streeting around 37's at highway speeds. I run 5.13 (limited by my 14bff) which puts me pretty good for my 36's.

-Rob


matthew
(Body Damage is Cool)
07/28/03 02:56 PM
Re: What makes a daily driveable SAS?

Quote:



That trooper turned out really well. Managable lift, but still able to do some fender trimming for larger tires. I'd also like to say that I was really impressed with the way Sweater's SAS turned out.






yep....Mike's success can directly be attributed to "working out" the issues on Don's trooper.

Don's pre-dates Mike's by a few months and there fore i was able to make some solid reccomendations. Mike bought most all the same items as Don and set it up the same way....just a little smaller tire.


matthew
(Body Damage is Cool)
07/28/03 03:02 PM
Re: What makes a daily driveable SAS?

here's another good illustration......Doug Brown's on the left, Mike Bantz on the right. both SAS...same axles...Doug's Spring over front w/ 36's......Mike's Spring under w/ 33's

i will note, Doug's is about 4" lower now.....he's been working diligently to lower and stabalize his rig. He also added some 2" wheel spacers to the rear axle (since the pic) to make the track width wider) .Basically in the pic it is about the height of your's Rob........



RobG
(Roll Me Over)
07/28/03 03:29 PM
Re: What makes a daily driveable SAS?

not a great picture, but here's mine in comparison to a another (stock mind you) 1st gen.



Matt, from the picts you've shown me of Doug's, we do look identical. I too have the stabalization problems on road. The lots-o-lift and soft springs make for awesome offroad show with killer flex, but you start running into problems driving it at 65-70mph everyday.

Some of my less than desirable onroad traits:

- Lots of body roll/brake dive... probably due to spring choice and SOA design. swaybar and maybe dual front shocks could help with this.

- Loose/wandering steering. due to amount of lift = link angles and overworked stock steering box. hoping hydro assist will tame the big tires.

- driveline vibrations. cause of many breakdowns, i think i have this fixed now with dual tcases and rear CV conversion.

- and with the rockers being almost waist height, its just a lot to jump in and out of on a daily basis.

- did i mention sub 10mpg with 5.13 gears which seems to be pretty close to right for the 36" tires.


I think if yours will be daily driven, its far easier to start out with that concept in mind and let everything else fall into place rather than going with a big SAS and trying to tame it for the street later (ala me and Doug). I spend more time in making my truck streetable so i could make it to work the next morning that doing anything else.

-Rob



randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 03:40 PM
Re: What makes a daily driveable SAS?

Great thread! What makes a good daily driver?

Fine-Tuning Your SAS
The single biggest thing I can come up with is working through all the details. Many of us (me included) have been guilty of 'getting it going' in a hurry-up fashion, and being willing to fix the little things later, or just live with them. That leads to acceptance of small quirks, and resultant refusal by the wife to drive.

Plan it, build it, but don't forget to FINISH it. When all the parts are bolted on, you're 80 percent of the way there, but you still need to manage the details. Fine-tuning is necessary in any sort of custom build-up, which is exactly what you started when you first fired up the torch or grinder to eliminate the stock IFS. You can minimize the fine-tuning by following a course that has been navigate before, and building a carbon-copy of someone else's SAS Isuzu, but there will still inevitably be some work.... more if you go your own way.

Planning Drivability from the Beginning
This may seem too obvious to mention, but if you plan to daily-drive your SAS, you need to consider this from conception all the way to finish (and don't forget the tuning phase, as noted above). Many of Rob and Matt's points speak to this -- you'll make choices along the way with conservative predictability and reliability (two very separate things) in mind... You can cut corners on a trail-only trailer queen that you just can't cut on a daily driver.

Other Details
I like Rob's basic principal: be realistic in terms of height, because the higher you go, the mor complications you have (mechanically, to even make it happen in the first place and managing details, to have an acceptable daily driver). I agree with many of the smaller points, as well: I do like the SUA for predictability on-road, but man, is that tough to fit... again, there's that concern about packaging space. I heartily endorse TREs (tie rod ends) over SREs (spherical rod ends), for the reasons Rob mentioned.

I differ on some of the small things, though... FWIW, I think shackles in the rear give a better ride, which is nice on a daily driver, but the packaging space under the front end is easier to tame with forward shackles, especially if you punt the front axle far forward.

The bottom line, to me, is to plan what you are going to build with its final use in mind, and then make the compromises you need to get to that goal during the preparation, installation, and finalization phases... and don't hurry! You HAVE to fine-tune whatever you run to get the most out of it -- rushing to the trail will at worst leave you stranded, and at best leave you with a 4x4 that doesn't live up to its full potential.

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 03:43 PM
Re: What makes a daily driveable SAS?

Quote:

I'd also like to say that with the stock engine/tranny/tcase, 35-36" tires is probably the max size you'd be able to get away with. Not because of strength, but due to the fact that our trucks come with such low gears from the factory that when you put larger tires on and start swapping gears in the axles, you can only go so low before you run out of gearing options and run into small pinion contact area strength issues.



Lots of solutions to this if you're willing to go further outside the box: tranny swaps, transfer case swaps, auxiliary transmissions, axle gearing changes, custom axles with portals, etc... and there's always the engine swap (a V8 can push 35s easily with 4.56s, where an I4 will only wheeze its way along).

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 03:46 PM
Re: What makes a daily driveable SAS?

Quote:

I think if yours will be daily driven, its far easier to start out with that concept in mind and let everything else fall into place rather than going with a big SAS and trying to tame it for the street later (ala me and Doug). I spend more time in making my truck streetable so i could make it to work the next morning that doing anything else.



Absolutely. Well-stated, Rob... this is the clearest way to say it! Plan from the beginning for your uses in the end, otherwise you will be either forced to deal with compromises that ill-fit your actual usage, or make substantial changes to your initial build-up to reflect your actual usage.

Randii


Ryan12980
(Wheeler)
07/28/03 04:49 PM
Re: What makes a daily driveable SAS?

As I am reading this thread, a question comes to mind. Many of the problems that people are facing with their sas's are with height control. Would coil springs in the front help make the vehicle more daily drivable? Is it easier to control the height with them? I believe Troy (94Rodeo) used coils from a ford in his sas, how is his ride doing for daily driving?

RobG
(Roll Me Over)
07/28/03 05:04 PM
Re: What makes a daily driveable SAS?

Quote:

Many of the problems that people are facing with their sas's are with height control. Would coil springs in the front help make the vehicle more daily drivable?




yes and no. both suspensions finially tuned are going to offer close to the same streetability IMHO. You'll have just as many troubles choosing the right coil as you do the right leaf. positioning of the coil is more straight forward but the *BIG* catch here is links! The minute you introduce links, you instantly have more complexity and a less forgiving design. For this discussion, i was trying to stick with the simpliest, most popular, least costly SAS. I speak humbley when i say, your average first time SAS'er doesn't have the skills necessary to design a link setup capable of safe onroad travel.

...for the matter of height adjustability, coilovers would be far better than coils or leafs, but not the easiest SAS by a long shot.

-Rob


dvtrooper
(Wheeler)
07/28/03 05:54 PM
Re: What makes a daily driveable SAS?

First off i want to thank Matt for posting these pictures of my trooper, and for all of his advice [priceless].As for daily driver topic i have no problem driving it daily, i also tow 2 jet skis with it. I was talking with Matt and i think what really worked for me was going sua. I Also used a right hi steer knuckle wich made the 2 steering links parallel to each other. But if i had to say the most important thing when doing a conversion is to measure over and over to make sure things are square. Before you weld anything. This was the first time i ever tried something like this scary yes but if you pay attention to details and listen to Matt. I'am sure there are others out there with good info but i have not talk to them. i have only talk to MATT.

Anonymous
(Unregistered)
07/28/03 06:28 PM
Re: What makes a daily driveable SAS?

matt, how is the above trooper working out with a leaf removed from the rear pack? we're considering doing that to our trooper to tame lift, a massive amount was gained since we're sprung over on a fullsize axle. stability issues shouldn't be an issue since we're doing fullwidths, as mentioned steering/driveline angles are our main concern at the moment. we'll be using either stock waggys or 4 inch lift rear wranglers sprung over in the front, whichever spring gives us the better ride height.

FIEND
(Rock Warrior)
07/28/03 06:44 PM
Re: What makes a daily driveable SAS?

I understand the moving the axle forward issue but when you start talking about shackles rear what do you mean.My plan all along for the on road and off was the spring under front but I was wanting to see how Sweater worked out the oil pan issues...lol.I always wanted 35's and I figure it would still work out but this shackles in the rear thing.. .Are we refering to the rear axle or are we still up front with the rear shackles in the rear of the front springs?If so that brings me to another question.I saw somewhere about a SAS using "shorty"shackles and when I spoke with a friend of mine about them he said flex would be shot to hell.Of course I understand with a SUA I won't get the same flex as a SOA but would shorties kill it even more to the point of "should have left the IFS"?I still have most of the plans down on paper and next weekend we are going to the double secret pick and pull to nab my front axle.I just want to be sure.This will be a DD for at least another year or two so I like the idea of SUA up front with the SOA in the rear minus a spring.BTW that is one CLEAN front steerint set up...SCHWEEEEET!!!

Of course I just noticed there are shorties on the front of the Troop....what's in the rear of the front and on the rear all together


94rodeo
(Body Damage is Cool)
07/28/03 07:21 PM
Re: What makes a daily driveable SAS?

Quote:

Would coil springs in the front help make the vehicle more daily drivable? Is it easier to control the height with them? I believe Troy (94Rodeo) used coils from a ford in his sas, how is his ride doing for daily driving?




IMHO the coils are almost as nice on the road as the IFS was, but off road the ifs was nicer for going fast. The coils I am currently running are skyjacker 8 inch lift coils and I have redone my control arms and mounting brackets. It is my daily driver and handles quite well on the road. I also have no problems pushing the 35's uphill with my 5.38's and that 3.2 v6. While at moab i noticed my truck was in between dougs and Sweaters in heighth, but it is still a little tall. I took all the tippy sidehill obsticles I could in Moab, even when I was the only one willing to do them, and had no problems. with coils I will say that you benefit from better ride qualities on road and you can position the axle really far forward if you choose, without worrying about the placement of shackles. Also you don't have to look out for you leafs and shackles, the first thing to hit is the tire or the steering.

Troy


kobyhud
(Mudrunner)
07/28/03 07:22 PM
Re: What makes a daily driveable SAS?

Many things have been mentioned about the front driveline being too short. If you are already replacing the Rear driveline (as is the case in many lifted Rodeos) why not just lengthen or remake the front driveline from the outset? Does this cause more complications with the drivelines trying to shake themselves to pieces or does it correct the problem?

94rodeo
(Body Damage is Cool)
07/28/03 07:28 PM
Re: What makes a daily driveable SAS?

Quote:

You'll have just as many troubles choosing the right coil as you do the right leaf.




I will agree with Rob here.

Quote:

I speak humbley when i say, your average first time SAS'er doesn't have the skills necessary to design a link setup capable of safe onroad travel.





guess I am not average Seriously though I don't think that control arms or radius arms like I am running is very difficult, but a 3 or 4 link would be. I will eventually go to a 4 link in the future, but the radius arms are getting me close to a 800 on a 20* ramp now with street pressure in the tires , so I don't know if I can ask for much more.

Troy


94rodeo
(Body Damage is Cool)
07/28/03 07:30 PM
Re: What makes a daily driveable SAS?

One more post and I will be done i promise.

Why do people prefer TRE's to Heims or SRE's?

Do they move more/better? What kind of maintenance diffs are there between the two?

Troy


sweater
(Body Damage is Cool)
07/28/03 07:46 PM
Re: What makes a daily driveable SAS?

Quote:

Yes, his is a really good example i forgot to mention. Hats off to Sweater.




Actually, my friend Bob - he did a massive amount of the fab work, and Matt Brown for sending me tons of pics of Doug's SAS'd Rodeo. (thanks again, Matt!!!)

For what it's worth: I'm going to 35's by this time next year, always a goal. But I'm chopping fenders and bumpers rather than go up any more to clear them. As the pic in my profile (at left) shows, being up high can be super freaky...

Quote:

My plan all along for the on road and off was the spring under front but I was wanting to see how Sweater worked out the oil pan issues




I don't get it - I have no issues with this! The only thing that got me was the steering. I went with stock Waggy TRE's, though. Didn't mill the passenger's knuckle and then do that schweet crossover shown above. Also, the axle will come up and compress against the pitman arm, but that was solved by a custom ($40) pitman arm. Got a stock one, cut the end with the splines, made one 1" longer and with 1" less drop and it solved two things: gave me more room with the axle moving up, and quickened steering.

All and all, my truck is a very forgiving daily driver. Although my wife doesn't feel super comfortable in it, we'll do the drive to Moab with no problems and only a couple of gas/rest/burrito breaks.


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 08:23 PM
Re: What makes a daily driveable SAS?

Quote:

Many things have been mentioned about the front driveline being too short. If you are already replacing the Rear driveline (as is the case in many lifted Rodeos) why not just lengthen or remake the front driveline from the outset? Does this cause more complications with the drivelines trying to shake themselves to pieces or does it correct the problem?




Lengthening the driveline is virtually unavoidable -- that's not what we're talking about.

With significant lift, Isuzus with stock trannies and tcases are tough to keep a driveshaft in... the issue is less connecting the t-case yoke and the front differential yoke, and more keeping the joints at each end of the yoke within tolerable operating angles... or for that matter, preventing them from binding.

Here are a few ways to minimize this problem:
* keeping low ultimate lift height
* clearancing the yokes for better angularity
* running a limiting strap to prevent drooping into a driveshaft bind
* rotating the knuckles and pointing the differential yoke at the t-case yoke

Here are a few ways to 'solve' the problem:
* spending mega-bucks on one of those shafts with joints that permit high relative angles
* scooting the drivetrain WAY back
* swapping/adding tranny/tcases to allow running a longer front driveshaft
* building a 2WD pre-runner

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 08:35 PM
Re: What makes a daily driveable SAS?

Quote:

One more post and I will be done i promise.



No... don't promise that! This is good discussion, don't stop!

Quote:

Why do people prefer TRE's to Heims or SRE's?



Lots of good info out there on the search -- here's a thread where I summarized:
http://www.4x4wire.com/forums/showflat.php?Cat=&Board=UBB68&Number=140335&Forum=All_Forums&Words=TRE%20SRE%20Randii&Match=And&Searchpage=0&Limit=25&Old=allposts&Main=140331&Search=true#Post140335
...but in a nutshell, my bias against SREs and toward TREs is based on my personal experience, after years of driving my truck on- and off-highway, using and abusing spherical rod ends (SREs) and tie rod ends (TREs). I'll take TREs every time -- they self-adjust to account for wear, hold grease better, and seem to last longer in my use.

The tapered stud on a TRE is also good avoidance for wallowing out the attachment hole (as non-precision traditional bolts do). A common approach to mounting SREs is to just drill a hole in the steering arm and put a bolt through it. If there is ANY wiggle in that joint (and there will be if you are using a standard bolt into a drilled hole, instead of precision hardware into a machine-bored hole) you wind up putting a bending force on alternate fulcrums, with slop between for momentum to build up -- non-optimal. TREs avoid all this with a simple tapered fit and built-in hardware, with a castellated nut and a cotter pin to keep it all locked in.

Quote:

Do they move more/better?



No, not really. You can get either in high-angle variants.

Quote:

What kind of maintenance diffs are there between the two?



TREs always come with a boot -- many are greasable. You can find SRE boots if you look hard, but hardly anyone runs these. Some SREs are greasable.

The big difference IMHO for maintainability is that TREs are built with spring-loaded surfaces to keep slop to a minimum, even with some wear. No SREs that I have ever seen have self-adjusting capabilities.

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 08:36 PM
Re: What makes a daily driveable SAS?

Quote:

...only a couple of gas/rest/burrito breaks.



Yeah, I can see how all of those would be inter-related!

Randii


Anonymous
(Unregistered)
07/28/03 08:48 PM
Re: What makes a daily driveable SAS?

geez look at all the info......see what I started Rob....lol

RobG
(Roll Me Over)
07/28/03 08:51 PM
Re: What makes a daily driveable SAS?

Quote:

geez look at all the info......see what I started Rob....lol




Yea, this spawned a great topic... just because i told you orginally to hit the search button doesn't mean you should shy away from specific questions. We're generally a pretty friendly bunch

-Rob


94rodeo
(Body Damage is Cool)
07/28/03 09:01 PM
Re: What makes a daily driveable SAS?

Quote:



Quote:
--------------------------------------------------------------------------------

One more post and I will be done i promise.


--------------------------------------------------------------------------------


No... don't promise that! This is good discussion, don't stop!




Ok I will keep on posting

Quote:

The tapered stud on a TRE is also good avoidance for wallowing out the attachment hole (as non-precision traditional bolts do). A common approach to mounting SREs is to just drill a hole in the steering arm and put a bolt through it. If there is ANY wiggle in that joint (and there will be if you are using a standard bolt into a drilled hole, instead of precision hardware into a machine-bored hole) you wind up putting a bending force on alternate fulcrums, with slop between for momentum to build up -- non-optimal. TREs avoid all this with a simple tapered fit and built-in hardware, with a castellated nut and a cotter pin to keep it all locked in.






So are you saying that after time you got a bigger hole in your arms where the bolt was and thus changed over to TRE's? I know mine are a pretty snug fit, but if this will happen then why do they even suggest you use them?


randii
(4x4Wire.com Managing Editor Emeritus)
07/28/03 09:49 PM
Re: What makes a daily driveable SAS?

Quote:

So are you saying that after time you got a bigger hole in your arms where the bolt was and thus changed over to TRE's?



Yup... there was obvious wear on the fastener and a lip formed on the top of the hole in the arm. Beyond that, the SREs themselves plumb wore out too fast. Based on wear alone, I'd go with TREs. I used a set of cheap SREs and a set of spendy SREs with the same results...

Quote:

I know mine are a pretty snug fit, but if this will happen then why do they even suggest you use them?



It is an *eventual* thing for most folks. Note that my SREs didn't have a failure, per se, they just got loose enough to have slop.

Why do folks still use SREs? My guesses?
1.) Ease. They are easier to implement than a tapered TRE. Drill a hole, slap it in, and drive... Sure, one could use a straight reamer to cut a precision hole, then insert a precision fastener, but hardly anyone does it this way -- if they wanted to do this kind of machining, they'd just run TREs to start with.
2.) Marketing. SREs are sexy -- I'll cop to that. They are cool parts, nothing like the average old TRE, with the precision bits shrouded in grease, under a boot. The print mags play them up, as well. Let's face it, we're easily distracted by bright, shiny objects!

The truth is, for many folks, SREs will work fine, maybe even for a reasonable time. IMHO, TREs would work better, and for longer, in just about every imaginable case, but that's my opinion (founded, as it is in experience), and opinions are like 's -- everyone's got one, right? If you don't trust my opinion, though... look to the OEMs. TREs everywhere, from heavy mega-buck trucks to a super-lightweight econobox, from family minivans to high-performance sports cars... When a manufacturer needs a rod-end to stand up to abuse and still provide dependable warranty life the TRE is chosen over the SRE.

Randii


Anonymous
(Unregistered)
07/29/03 12:37 AM
Re: What makes a daily driveable SAS?

Mathew,

This truck you spec'd together earlier this year. That looks like a saginaw steering box. Is that correct? What kind of connection is that at the pitman. Those pitmans had their own TRE like connector. Is that a Heim you spec'd there?

I am wanting to do this exact setup on my drag link, using a GM 4x2 steering box which this looks like.

I NEED THAT PART


Saginaw showing pitman arm with tapered end and castle nut


randii
(4x4Wire.com Managing Editor Emeritus)
07/29/03 01:19 AM
Re: What makes a daily driveable SAS?

Quote:

That looks like a saginaw steering box.



Looks like a stock Isuzu box with a stock Isuzu pitman arm, with the taper drilled (hopefully reamed!) to accept a bolt with an Aurora XM heim joint with tapered clearanced-spacers.

Randii


matthew
(Body Damage is Cool)
07/29/03 10:02 AM
Re: What makes a daily driveable SAS?

yep, that is the the stock isuzu box w/ a 3/4" threard x 5/8" ID Heim Joint and conical spacers. That joint was mounted to the underside of the pitman to minimize drag link angle.

there is a Ford TRE w/ the correct taper that will fit in the stock pitman arm if you want to use all TRE's

i used that TRE on my old trooper..........but the consideration w/ that is that the taper from Isuzu is through the top of the Pitman arm.....so you will get a greater angle on your drag link........ultimately not that big of a deal.

especially if your steering is as flat as Don's




matthew
(Body Damage is Cool)
07/29/03 10:08 AM
Re: What makes a daily driveable SAS?

Quote:



I am wanting to do this exact setup on my drag link, using a GM 4x2 steering box which this looks like.







you'd be better off to swap top a Jeep Wagoneer Pitman arm and use the Wagoneer LFT hand thread TRE on the stoch "underside" mounting.............I'm running this on my RS. .....the Lucky thing is that Saginaw Boxes (basically) all use the same spline count for the pitman arms so there is a wide variety of options for arms.

the wagoneers use GM 1/2 ton taper ....to interchangability is


kobyhud
(Mudrunner)
07/29/03 04:40 PM
Re: What makes a daily driveable SAS?

So where is the happy height medium?
We never got around to answering this. My dream was to be able to keep the 3" lift springs and the longer Shackles on the rear, and balance the front with that for ride height. I figure this will be about 7-8 inches of lift over stock, no body lift. I beleive that the only way this will happen is SOA or coils on the front axle. It sounds as if only the coils on Troy's rig have successfully kept his rig as a daily driver, without some other serious mods (Ie engine/tranny/xfercases)




RobG
(Roll Me Over)
07/29/03 05:19 PM
Re: What makes a daily driveable SAS?

Quote:

So where is the happy height medium?




it will be tough to reach a black and white answer on this. unless you are flowing someone's blueprint exactly, every SAS will be different. There are too many differences in trucks, part combinations, and goals to predict to a T the outcome of every SAS.

Quote:

My dream was to be able to keep the 3" lift springs and the longer Shackles on the rear, and balance the front with that for ride height. I figure this will be about 7-8 inches of lift over stock, no body lift. I beleive that the only way this will happen is SOA or coils on the front axle.




I assume you are talking about SOA'ing the rear w/ your 3" springs and SAS'ing the front to match? this is your 7-8" of lift out of the front? I don't think this at all means an SOA front end. In fact, for that lift, i would say SUA. 7-8" total lift out of a SAS is pretty minimal. I would estimate my SOA SAS to be over 13-14" of lift.

Quote:

It sounds as if only the coils on Troy's rig have successfully kept his rig as a daily driver, without some other serious mods (Ie engine/tranny/xfercases)




huh? there are many successful daily driven leaf SAS's as well (many pictured at the beginning of this thread). Troy just happens to be one of the few (only?) coil sprung SAS. IMO, the same results are achievable whether you choose coil or leaf.


-Rob


kobyhud
(Mudrunner)
07/29/03 06:11 PM
Re: What makes a daily driveable SAS?

I was meaning SAS, with SOAs in front. How many daily drivers do we have?

Maxium lift I imagine just by doing the SOA on the rear will put that up axle height 5" and another 3" from the lift, so total about 8" inches.

Basically my goal was as low as you can go SOA in the front, while maintaing some pretty durn good flex.

Ps. Rob your truck looks nice, but I don't know if I would be comfortable with my truck that high.


FIEND
(Rock Warrior)
07/29/03 07:15 PM
Re: What makes a daily driveable SAS?

OK...so when running the coil sprung front is it "easier"to control your lift??A friend of mine showed me a pic from the Lima Ohio truck show this year of a coil sprung SAS and the lift was EXACTLY where I want to be when finished.I don't know if I want the hassle of doing up a link set up even though damn near all my friends are 4 linked and coils.They have all looked at my Rodeo with big grins and all kinds of "oh yeah,we can do this".The truck in Lima had a really cool cross brace across the front but I have yet to see it's use other than mounting the resivours for the King shocks.I am going to find a pic online(hopefully)of this Rodeo and TRY to post it.

On a side note I think my new smiley will be this one


sweater
(Body Damage is Cool)
07/29/03 10:46 PM
Re: What makes a daily driveable SAS?

Quote:

Quote:

My dream was to be able to keep the 3" lift springs and the longer Shackles on the rear, and balance the front with that for ride height. I figure this will be about 7-8 inches of lift over stock, no body lift. I beleive that the only way this will happen is SOA or coils on the front axle.




I assume you are talking about SOA'ing the rear w/ your 3" springs and SAS'ing the front to match? this is your 7-8" of lift out of the front? I don't think this at all means an SOA front end. In fact, for that lift, i would say SUA. 7-8" total lift out of a SAS is pretty minimal. I would estimate my SOA SAS to be over 13-14" of lift.




Definitely, heartily agree. Here was my basic setup:

  • 2.5" lift Waggy Rancho 44044 leafs in front, SUA
  • Pure stock leafs rear, 3" Calmini shackles (the only
    thing left from a $800+ Calmini lift, mind you...) SOA

I tried using the rear add-a-leafs and SOA and it was like drivin' a dragster. Lengthening the front shackles to something like 4.5" center-on-center, and using 3" lift shackles with stock leafs in the rear and I'm even. It works out very well since with all the weight (ARB bumper, winch) in the front, and wicked soft 10-yr-old leafs in the rear, I've got tons of flexibility that I can control with Rancho 9000x's.

I would estimate my lift over stock of about 7-8". The one thing I cannot emphasize the most? How much it pays to work on your steering "quickness". I thought my rig was almost undriveable until I lengthened the pitman arm. The steering knuckles on a Waggy axle (dunno about Chevy, Toy) jut out farther forward - so you've got a longer moment arm to push side-to-side in order to get steering one way or the other. Lengthen the pitman arm and you equalize that longer moment arm, quicken up your steering, and make a really vague-handling truck much more driveable. That, and keep the drop angle of your drag link to an absolute minimum.


houlster
(Isuzu Moderator)
07/29/03 11:00 PM
Re: What makes a daily driveable SAS?

Quote:

So where is the happy height medium?




Just about where ever you want it. Minimum is probably 3" over stock height, and at that you'll end up with very little up travel. You'll also have to plan carefully to keep it this low. 5" - 7" I'd say is about optimal. It's not too high and you still get some up travel to soak up bumps on the road.


Quote:


It sounds as if only the coils on Troy's rig have successfully kept his rig as a daily driver, without some other serious mods (Ie engine/tranny/xfercases)





No, not hardly. Coils are not a silver bullet. They're just another way of doing things. They have different advantages and draw-backs over leafs. Among other things, what makes a good daily driver is one that handles well, doesn't death-wobble, stops when you tell it to and doesn't dart around or do other un-expected maneuvers when braking.

--Dan




houlster
(Isuzu Moderator)
07/29/03 11:07 PM
Re: What makes a daily driveable SAS?

Quote:

Quote:

It sounds as if only the coils on Troy's rig have successfully kept his rig as a daily driver, without some other serious mods (Ie engine/tranny/xfercases)




huh? there are many successful daily driven leaf SAS's as well (many pictured at the beginning of this thread). Troy just happens to be one of the few (only?) coil sprung SAS. IMO, the same results are achievable whether you choose coil or leaf.






Troy is hardly the only coil sprung SAS'd Isuzu out there. And, he'll be the first to tell you that it didn't come out right the first time. He had a few issues with lack of flex and instability on the road which I think he remedied by re-designing his radius arms and re-vamping his track bar mounts respectively. It's been much the same to varying degrees for the rest of us too. I think as expected, it's the flexiest, coil-over SAS'd trucks that are the least suited for daily driving.

And, I gotta echo what Rob said. A well handling daily driver SAS has far more to do with research, attention to detail and some level of compromise between max off-road performance and decent on-road handling than with what kind of springs are used.

--Dan



houlster
(Isuzu Moderator)
07/29/03 11:24 PM
Re: What makes a daily driveable SAS?

Quote:


Basically my goal was as low as you can go SOA in the front, while maintaing some pretty durn good flex.




That's pretty much what I was after as well. 1 problem with leaves is that you can have interference between the steering arm and the leaves that low, moreso with SOA. It can be done, but I think those that have stayed low have gone SUA.

My SAS with coils came out less than an inch over my cranked torsion bars height. About 3" - 3.5" over stock height I'd say and I'm gonna lift it another inch or two from that yet to get more up travel. Flex is good, around 1170 on a 20 deg ramp, but much of that is due to the SOA in back as well.

--Dan


kobyhud
(Mudrunner)
07/29/03 11:27 PM
Re: What makes a daily driveable SAS?

Sorry, I feel I need to clear up one of my past comment/questions. I never meant to say that Troy is the only one using coils, nor did I ever mean to say that no one has done SAS and still kept their rig as a daily driver.
The real answer I was looking for was, who has done SOA on the front axle and still been able to keep their ride as a good daily driver? I understand that all sorts of things could be done to level out both ends, but I was kinda hoping for SOA lift on the front axle, keeping it small, but still leaving me with flex. So far who has done this?
Ok, I think the post above just answered a few questions thanks. (it came out in the middle of making this one )


houlster
(Isuzu Moderator)
07/29/03 11:47 PM
Re: What makes a daily driveable SAS?

Quote:


The real answer I was looking for was, who has done SOA on the front axle and still been able to keep their ride as a good daily driver? I understand that all sorts of things could be done to level out both ends, but I was kinda hoping for SOA lift on the front axle, keeping it small, but still leaving me with flex.




I'm not sure of the leaf guys, who has gone SOA vs SUA. But, I think most of them would say their SAS would work as a daily driver. Whether or not they actually are is another matter. Everyone's idea of a daily driver is different too. I think mine's great as a daily driver, but you might be scared sh!tless the first time I braked hard and got some funky left-sided nose-dive that you have to steer into slightly. That's my quirk I'm working on, but it's nothing I'd consider a major issue since I'm expecting it.

IMO, what makes a scary ride is one that won't drive straight. One that tends to wander on it's own or death wobble is *not* what I'd consider a DD candidate. It should also behave when braking. You should have plenty of braking power, and you should be able to keep it straight/upright in a hard-braking, panic stop situation.

--Dan


RobG
(Roll Me Over)
07/30/03 09:27 AM
Re: What makes a daily driveable SAS?

Quote:

Troy is hardly the only coil sprung SAS'd Isuzu out there.




Sorry 'bout that Dan, I wasn't sure, hence the question mark... i actually knew about yours (of course), but it had slipped my mind at that particular moment (oops). And then the only other setups i'm aware of are Corbin and MichaelW who both run coil overs. Thats not without saying these are the only coil SAS's out there, as i'm sure there are many i'm unaware of.

-Rob


RobG
(Roll Me Over)
07/30/03 09:41 AM
Re: What makes a daily driveable SAS?

Quote:

Basically my goal was as low as you can go SOA in the front, while maintaing some pretty durn good flex.




Again, keeping it at a total of 8" lift and a SOA front end is gonna be difficult. you will most certainly want shackles to go in the front and move that axle far forward to bring the rear spring hanger as high up on that bend in the frame rail as possible.

Though looking at my setup, i think your biggest problem in what you're trying to achieve is gonna be spring choice. finding a front spring to run SOA that will be firm enough for onroad travel, but yet not have lot of arch/height to keep lift down at a minimum. My guess is you'll need a spring thats pretty darn close to flat at ride height, but the trick is making it so you're not all over the bumpstops every little pothole you hit or corner you take.

If you're looking for a minimum lift SAS with good on road characteristics, my advice still would be to consider SUA with some 2"-4" lift springs.

Quote:

Ps. Rob your truck looks nice, but I don't know if I
would be comfortable with my truck that high.




Thanks. Even my setup, which you said was too tall for you, i am looking for a stiffer spring choice and you see the height i have running SOA with Waggy leafs + a full length add-a-leaf. sure i could bring that down some with shackles in the front and moving the axle forward a bit, but would it be enough to get you to your 8" of total lift? i dunno.


-Rob


RobG
(Roll Me Over)
07/30/03 09:59 AM
Re: What makes a daily driveable SAS?

Quote:

I'm not sure of the leaf guys, who has gone SOA vs SUA. But, I think most of them would say their SAS would work as a daily driver. Whether or not they actually are is another matter.




Yes, but i think this discussion is about what characteristics of an SAS makes the best daily driver. Not what setups will 'work', as i think my works and has worked as a daily driver, i don't by any means consider it the best setup for that.

Quote:

Everyone's idea of a daily driver is different too.




Very true. its important to realize that a SAS is a major modification, your vehicle will handle differently when you get done and there will be some adjustment time getting used to the new characteristics. I more consider a daily driver something you don't mind putting lots of miles in over time. Its hard to judge this the first time you jump in your SAS after its rolling again, we all have quirks to work out and things to get used to.

Quote:

IMO, what makes a scary ride is one that won't drive straight. One that tends to wander on it's own or death wobble is *not* what I'd consider a DD candidate. It should also behave when braking. You should have plenty of braking power, and you should be able to keep it straight/upright in a hard-braking, panic stop situation.




I agree with these characteristics, firm, straight steering and positive braking. I'd also add to this cornering and the ability to make abrupt manevors. super flexy vehicles offer a good show offroad, but put that same suspension on the pavement at 50mph and ask it swurve an obstacle and that could spell disaster.

-Rob


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 12:30 PM
Re: What makes a daily driveable SAS?

Quote:

unless you are flowing someone's blueprint exactly, every SAS will be different.



Nit-picking: there *IS* no blueprint... at best, there are only guidelines. We have nothing like All-Pro's pre-fabbed crossmember/springhangar assembly, or their shackle templates... IMHO, that's good in that it forces builders to double- and triple-check their own work and obtain a better understanding of the forces involved.

Quote:

7-8" total lift out of a SAS is pretty minimal. I would estimate my SOA SAS to be over 13-14" of lift.



Especially when you add in tires. It may be helpful to specifically compare SUSPENSION lift, and maybe even to subdivide into spring lift, axle tube, and hard lift (hangars, shackles, etc.)

SAS is a big undertaking... but with lots of research in advance, it is highly doable!

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 02:27 PM
Re: What makes a daily driveable SAS?

Quote:

IMHO the coils are almost as nice on the road as the IFS was, but off road the ifs was nicer for going fast.



Likely, this is more a result of significantly higher unsprung weight than spring choice....

Coils can ultimately provide better ride than leafs, but off-road, at speed, IFS will likely trump them both.

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 02:36 PM
Re: What makes a daily driveable SAS?

Quote:

OK...so when running the coil sprung front is it "easier" to control your lift?



No, I don't think so... look at Mark's (lil_uzi) blue Amigo as an example of yet another daily-driven SUA front SAS. He's as low as any coil-sprung truck I have seen.

I think we're generalizing too much, here, and veering away from what I see is the truth: the design and build-up of an SAS has way more to do with the ultimate height and off-highway/on-highway performance than any of the components. Leaf, coil, or coil-over; full-width or stock-width, sky-high or sleeper, low, these all contribute, but the sum of these parts can vary dramatically based on the geometry, height, and compromises elected by the builder. I've seen poor-handling, IMHO overly-tall coil-sprung trucks, and good-handling leaf-sprung trucks that look close to stock height... and just to throw a further wrench into the mix, I have also driven a truck that is taller than I liked but handled quite well on leaf springs! There are just so many variables, it is hard to generalize.

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 02:50 PM
Re: What makes a daily driveable SAS?

Quote:

The one thing I cannot emphasize the most? How much it pays to work on your steering "quickness". I thought my rig was almost undriveable until I lengthened the pitman arm. The steering knuckles on a Waggy axle (dunno about Chevy, Toy) jut out farther forward - so you've got a longer moment arm to push side-to-side in order to get steering one way or the other. Lengthen the pitman arm and you equalize that longer moment arm, quicken up your steering, and make a really vague-handling truck much more driveable. That, and keep the drop angle of your drag link to an absolute minimum.



Good point, Mike ... I have thought about this before, but have not read about it here, yet. This comes down to effective leverage ratios... most Pitman arms have substantially more space between the pivots than the Isuzu. There's a corresponding ratio on the knuckles, whether you have IFS or a solid axle.... Isuzu uses a shorter dimension, there, too.

It gets complicated when you deviate from that matched geometry, which you'll do with just about any easily-available off-the-shelf knuckle steering arm I am aware of. Buying most commercially-available knuckle steering arms effectively increases the lever arm at the knuckle, and if you're running the stock Isuzu pitman arm, there is no corresponding change, so you have a net change in leverage that can translate to strange steering feel.

I planned around this on my setup by first fabricating, then eventually spec-ing a custom knuckle-top steering arm. Others have swapped in a steering box that allowed a much wider assortment of pitman arms... the folks who are at risk are the folks using off-the-shelf knuckle-top steering arms (whether for Toyota or Dana). This is one more thing to consider in planning your SAS... you may want to keep the same effective leverage or change it, but you should definitely consider it. As note above, there are *MANY* variables in an SAS swap, and this may be more or less troublesome, depending on the rest of your setup.

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 02:54 PM
Re: What makes a daily driveable SAS?

Quote:

And, I gotta echo what Rob said. A well handling daily driver SAS has far more to do with research, attention to detail and some level of compromise between max off-road performance and decent on-road handling than with what kind of springs are used.



Guess I shoulda read further.
Dan and Rob have said better and earlier what I ended up saying later with more words.

(edit: Dangit, Dan -- you beat me to the punch on the point that most folks will claim DD status, whether others would agree or not! We've spent *WAY* too much time together, apparently ! Everyone's idea of a DD *is* different: my definition of a DD is one that I can toss the keys to anyone ('wheeler or not) without having to explain anything. FWIW, that rules out every non-crossover-steered Toyota with the torque arm removed -- hello, brake-steer?).

Good work, guys... and good discussion, all!

Randii


randii
(4x4Wire.com Managing Editor Emeritus)
07/30/03 03:01 PM
Re: What makes a daily driveable SAS?

Quote:

The real answer I was looking for was, who has done SOA on the front axle and still been able to keep their ride as a good daily driver? I understand that all sorts of things could be done to level out both ends, but I was kinda hoping for SOA lift on the front axle, keeping it small, but still leaving me with flex. So far who has done this?



I think that's gonna vary based on the opinion of the driver. I wouldn't want to daily drive MichaelW's second-gen Amigo on 38s until he tamed the body roll issues (in progress, I believe), but I know he did -- he has a different comfort level.

I can say that I did daily drive my SAS first-gen Amigo through the late 90s, for about 25K miles. I've quit doing that, courtesy of the world's longest engine swap, but I look forward to starting back up once I get it smogged.

I'm sure folks have seen it before, but there are a small handful of pics and words about UZI at http://www.4x4wire.com/isuzu/features/uzi/ and http://home.4x4wire.com/randii/

Randii


Bansil
(Body Damage is Cool)
07/30/03 05:34 PM
Re: What makes a daily driveable SAS?

Lot's of good advice here....the question's answer is different for everyone.Do you drive 5miles in town to work
or 45miles in the mountains to work?I daily drove a blazer
with 14"+ and 44's with no crossover steering for 3 years
also drove a stock 62 jeep for a year or two.The blazer
was a better DD. I was younger and "cruised" everywhere
in blazer didn't care about anything but "stylin' and
profiling......Looking down into schoolbuses was a grin
I'd wear all day .....what makes a DD???
Build it safe,know your vehicles limits as well as
your's and enjoy ...remember getting wet cause top was at house,or sweating cause A.C. compressor was "ugly"
and sucked up all the horsepower-so it lost it's home under hood? As you get older DD status changes.Good luck

Doug


FIEND
(Rock Warrior)
07/30/03 05:45 PM
Re: What makes a daily driveable SAS?

Thanx Randii...that is why the easier is in quotes.I know it's all in what you want.I really like the coil flex even though I have seen leafs out flex the coils but it's all just a whole bunch of good info to me right now until it's paid for and now that my wife is going to college I won't have the money but I plan on buying part by part and gather as much info from the PRO's as possible.You guys have probably forgotten more about all this than I know right now so keep the killer info coming and more of those awesome pics of the front set ups when y'all get finished.


94rodeo
(Body Damage is Cool)
07/30/03 07:34 PM
Re: What makes a daily driveable SAS?

Quote:

OK...so when running the coil sprung front is it "easier"to control your lift??




I will say yes to this. If you have adjustable linkage to rotate the pinion and an adjustable track bar like mine, adjusting the height is as simple as swapping coils and adjusting things.

Troy


94rodeo
(Body Damage is Cool)
07/30/03 07:45 PM
Re: What makes a daily driveable SAS?

Quote:

Lot's of good advice here....the question's answer is different for everyone.Do you drive 5miles in town to work
or 45miles in the mountains to work?




I drive mine 30 miles each way over hills and what not to get to work. I think it could use a sway bar and a steering stabo for a little better ride, but at least there is no death wobble from the pig now


94rodeo
(Body Damage is Cool)
08/04/03 03:55 PM
Re: What makes a daily driveable SAS?

as has been requested im personal messages, here are some updated sas pics of my coils and radius arms.

Troy


Anonymous
(Unregistered)
08/04/03 08:23 PM
Re: What makes a daily driveable SAS?

what do the radius arms do for the truck?

sweater
(Body Damage is Cool)
08/04/03 08:37 PM
Re: What makes a daily driveable SAS?

Quote:

what do the radius arms do for the truck?




With coil springs, the axle is basically just hanging there, bouncing back and forth all over the place (picture those horse things on playgrounds mounted on coil springs). Since there are some fairly massive forces on suspensions, even just turning your steering wheel side-to-side would force the axle to just shift in it's entirety from left to right. Likewise, the axle would be free to move forwards, backwards, etc - the truck would be undriveable. So you put in radius arms, rigid steel mounting from the axle to the frame on bushings that allow up and down movement but little to no forwards-backwards, and hopefully zero side-to-side, and augment it with a trackbar: a link coming down from your frame to the axle, running parallel to it, that doesn't allow the axle to move side-to-side. They're imperative if you're running coils. Basically, you're just trying to stabilize the coils from doing anything but move up and down while you keep articulation. Um, it's difficult.

Leaf springs are simpler (and a tradeoff in brackets hanging under your rig, approach angles, etc) and can manage to keep all that motion to a minimum on their own. Even then, we had to really mess with some shackles, bushings, hangers, etc to keep my rig driveable without a track bar. Which it could probably still use.

Make sense?


rubo
(Body Damage is Cool)
08/04/03 10:32 PM
Re: What makes a daily driveable SAS?

Guys,

I've been reading this for some time now & all of you mention "bump steer", "death wobble" & so on.
I know all of this is important, but my truck with IFS & alligned twice within last 3 months have all that you consider to be not daly drivable (i just hope during my swap i can find the cause of this & fix it).

After riding with Matt (Indy4x) in his monster, i wish i had steering like on hi's truck. He practicaly didn't have any movement of the steering wheel while going over realy big rocks, in the same time my steering wheel is getting torn out of my hands during a slight change in terrain.

Sorry for being out of topic a little.

DD is definatley a personal preference. Where someone may like the way he's truck handles others may be terrified of simply sitting in the passenger seat.

Keep the info comming (i'm sure some of that might be usefull when i try for custom A-arms & steering).

rubo


Rodeo Clown
(Rock Warrior)
01/03/04 08:57 PM
Re: What makes a daily driveable SAS?

Hey guys, I haven't seen any pictures of the rear hanger of the front springs. So if anyone has any I would be glad to see them.

Thanks


Anonymous
(Unregistered)
01/22/04 12:26 AM
Re: What makes a daily driveable SAS?

.




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